CNC Retrofitting

          JJ Automation can retrofit obsolete CNC's, i.e. machine tool mills, grinders, lathes and routers with FANUC, SIEMENS, MITSUBISHI CNC controllers. Machine tools represent significant capital investments and must maintain their viability for many years. Keeping them updated with the latest control technologies via CNC retrofit is one way to do that successfully today. A CNC retrofit includes upgrades to the CNC, the servo motors and drives, the spindle motor and drives, and a portion of the associated wiring and related electromechanical components. Unlike rebuilding and remanufacturing, a CNC retrofit does not include any major repairs to the machine mechanics, so the machine itself is otherwise still in working condition.

 

Our scope of work for machine retrofittment

 

Scope of Work-Electrical

  • Designing of new interface wiring diagram.
  • Complete wiring of panel and pendent as per new wiring diagram.
  • Machine wiring from field elements to panel.
  • Design of PLC software.
  • CNC and servo drive commissioning.
  • Preparation of documents comprising of interface wiring diagram, PLC software listing, interlock listing.
  • One set of hardware copy of above documents.
  • Softcopy of PLC software and parameters.
  • All wiring is provided with labels (labelling machine printed) at both the ends for easy tracking and troubleshooting
  • Complete part program testing with the help of programmer provided by customer

 

Scope of Supply-Electrical

  • Customer preffered CNC control with servo motors, servo drives, spindle motor, servo cables and connectors
  • Electrical panel material including switchgears and wiring material
  • Old panel will be reused or new panel cost will be extra
  • Transfarmer 400 to 200V stepdown will be reused or new transformer cost will be extra
  • Main MCB and contactor will be reused or new cost will be extra

 

Scope of Work Mechanical

  • CNC system fitment in same plate
  • Servo Motor and spindle motor fitment with modification in plate and coupling
  • Checking and cleaning of lubrication and hydraulic lines. Any material required cost will be extra